Four dimensions
Load pressure
How close arrival rate is to sustainable service capacity at the constraint. Formally, utilization ρ = λ / μ. Breathing is roughly ρ < 0.70; strained is 0.70–0.90; near saturation is above 0.90.
Variability profile
How uneven arrivals and service times are in practice. Formally captured by the coefficients of variation Ca (arrivals) and Cs (service times): values near zero are smooth, values near 1 are exponential, and values above 1 are bursty or fat-tailed.
Release discipline
How aggressively work is started relative to what can be completed.
Constraint behavior
What happens around the bottleneck in daily operations.
Flow regimes
These labels are interpretive lenses. They help teams reason about mechanism and intervention, not assign blame.
| Regime | Typical Signature | Primary Risk | Intervention Bias |
|---|---|---|---|
| Breathing system low–moderate load · smooth variability |
Moderate load, low-to-moderate variability, stable backlog. | Complacency about rising variation. | Protect feedback speed; keep WIP discipline before strain appears. |
| Strained but stable high load · moderate variability · pull-limited |
High utilization with bounded queue, frequent local spill. | Tip into saturation after small shocks. | Reduce arrival bursts and service variability before adding load. |
| Burst trap moderate load · high variability |
Average load looks safe, but queue appears intermittently. | Underestimating waiting because averages stay unchanged. | Smooth intake cadence; split large items; tighten handoffs. |
| Saturation trap near-capacity load · variability amplified |
Utilization near 1, steep waiting curve, chronic backlog. | Runaway lead-time inflation and expedite churn. | Lower effective arrival rate, protect constraint, cap starts. |
| Activity-decoupled any load · push-heavy discipline · constraint moving |
High local busyness metrics with weak end-to-end flow. | Optimizing activity while degrading throughput. | Shift KPIs to flow, waiting, and completion quality. |
| Overfed constraint variable load · constraint starved or overfed |
Non-constraints run hot; bottleneck queue dominates cycle time. | WIP ballooning disguised as productivity. | Subordinate release to constraint rhythm; keep non-constraint slack. |
Use it
Treat taxonomy as a diagnosis aid: identify your current regime, then test whether your intervention targets the mechanism that created waiting. Estimate load from cycle time or throughput data, observe variability from arrival intervals or effort distributions, and note whether intake is pull-limited or push-heavy. If you recognize your system in one of these regimes, open Explore and set load and variability to match—the readouts will show the quantitative difference between what the average suggests and what the system actually produces.